Revolutionize Your Production with Our State-of-the-Art Rotary Drum Flaker Machine
Introducing the cutting-edge rotary drum flaker (drum flaker machine), a game-changer in the industrial production landscape. Our rotary drum flaker combines precision engineering with robust construction to deliver unparalleled performance and reliability. Here's a closer look at the key components and features of this remarkable equipment:
(1) Precision-Crafted Drum
The heart of our rotary drum flaker is its meticulously crafted drum. Constructed with a SUS304 stainless steel surface and carbon steel end plates, active shaft, driven shaft, and support ring, this drum ensures durability and longevity. The drum surface is machined on a large CNC horizontal lathe, polished to perfection with a grinding head, ensuring straightness, roundness, and smoothness. This attention to detail guarantees high-quality chip formation and optimal performance.
(2) Advanced Scraper System
Our rotary drum flaker boasts an internationally renowned multi-scraper system. Featuring 4-16 groups of main scrapers and two side scrapers, this system ensures efficient and effective material removal. The main scrapers are positioned by a positioning shaft and supported by bearings, allowing for precise adjustment via a handwheel. The side scrapers prevent material accumulation, ensuring smooth and continuous operation. Made from high-density resin board and SUS304/316L stainless steel, our scraper system is designed to withstand the rigors of industrial use.
(3) Innovative Cooling System
Our rotary drum flaker features a third-generation cooling structure, the strengthened cooling spray system. This system sprays a cooling medium (typically low-temperature cooling water) onto the inner surface of the drum, quickly enveloping and cooling the drum surface. The high-speed sprayed water layer facilitates heat exchange between the drum wall and the hot solution material film, transforming the material from a high-temperature liquid to a low-temperature solid. Adjustable spray nozzles allow for different temperature gradients, accommodating materials with varying solidification points. This advanced cooling method is currently the gold standard in the industry.
(4) Versatile Material Tray
The material tray of our rotary drum flaker is designed for maximum versatility and efficiency. Material enters the tray through a feed inlet and is carried away in contact with the drum. An overflow port controls the liquid level, while a semi-tubular hot water jacket ensures the material remains in a molten state. All material inlet and outlet ports are equipped with hot water jackets to prevent solidification, ensuring smooth and continuous production.
(5) Robust Transmission System
Powered by motors, reducers, gears, and sprockets, the transmission system of our rotary drum flaker drives the drum to rotate with precision and reliability. The motor reducer engages with the large gear on the drum shaft through a small gear, ensuring smooth and efficient operation.
(6) Sealed and Secure Hood
The hood of our rotary drum flaker is made of stainless steel plate, forming a closed cavity with the material tray to seal the drum. A packing seal prevents the leakage of harmful substances, while an air inlet connected to the fan duct ensures proper ventilation. A hot water companion pipe prevents sublimation material accumulation, and an inspection port and sight glass provide easy access and visibility.
Upgrade your production process with our rotary drum flaker machine. Contact us today to learn more about how our state-of-the-art equipment can revolutionize your industrial operations.
Model | Drum size(mm) | Power(KW) | Shaft speed(rpm) | Dimensions(mm) | ||
L | W | H | ||||
DZ-1 | 600x600 | 2.2-3 | 0.3-15 | 2400 | 1480 | 1410 |
DZ-2 | 800x1200 | 3-5.5 | 0.3-15 | 3360 | 2000 | 1600 |
DZ-4.5 | 1200x1200 | 5.5-7.5 | 0.3-15 | 3730 | 2250 | 2050 |
DZ-7.5 | 1400x1800 | 5.5-11 | 0.3-15 | 4460 | 2460 | 2350 |
DZ-9 | 1600x1800 | 7.5-15 | 0.3-15 | 4460 | 2600 | 2550 |
DZ-22 | 2300x3000 | 11-18.5 | 0.3-15 | 7200 | 3900 | 2350 |
The drum forming machine is a cooling crystallization process, in which the melted material in the material tray comes into contact with the cooled drum, forming a material film on the surface of the drum.
Through heat exchange between the material film and the drum wall, the material film cools and crystallizes, and the crystallized material film is scraped off by a scraper to form a sheet-like product. Drum drying is a continuous process of heating and drying materials attached to the outer wall of the drum or strip materials through a rotating drum and heat transfer.
* Performance meets international standards
* Equipped with a side scraper to prevent material accumulation on the side of the drum
* Compact equipment structure with small footprint
* Half tube jacket type material tray, safe and reliable
* Atomization cooling, good cooling effect
* Continuously variable speed, adjustable drum speed CVT
* High drum accuracy
* Wide adaptability, easy and flexible operation
* Using multiple sets of scrapers for flexible adjustment
* Multi functional, capable of both slicing and drying